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SMP1240ND Radius Forming Pads

The new design smart pad system is the next generation of the smart pad system. With an interlocking wear pad, this tooling system can be used to form virtually any large radius.

With a bottom die stack height of about 5.5", this urethane pressure pad is designed with a molded relief area below the radius forming pad that is sized proportional to the radius punch and is shaped to offer progressively increasing forming pressure, as the punch descends into the forming pad.

Forming pads are available in hardness: 70A (Blue), 80A (Green), 90A (Red) or 95A (Amber).

urethane pressure pad

The part shown above is by using the same urethane forming pad (SMP1240ND) as the bottom die and just by changing the punch, 6 different radii are formed. Up to 1/4" thick S.S. can be formed to virtually any radius.

Pressure Pads

Pressure pads (or wear pads) are a crucial functional part of this design. The Pressure Pad is inter-locking to the forming pad with the molded keyway which locks into a matching slot in the backside of the forming pad anchoring between the steel retainer and the forming pad, as the punch pushes down into the forming pad. The pressure pad hardness and thickness can be varied to offer higher forming pressures and provide better cut-resistance while forming heavier gauge metal or for sheet metal with sharp edges that might cut into the forming pad. Pressure pads are at least one grade harder than forming Pads.

For applications where the tonnage available is lower, forming pads are made with molded relief holes shaped like a belt drive.


(add length in inches to PAD & STEEL RETAINER part numbers)

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