Polyurethane Metal Forming Pads
The new SMARTPAD™ tooling system are urethane pads for metal bending and forming, designed to create large radius bends in any gauge thick & type of sheet metal (up to 3/8” thick stainless steel) can be formed to virtually any radius, just by changing the punch. Up to 8 inches of surface area can be bent in a single hit, leaving to possibility of turning a 38 hit process into 3.
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SmartPad Models
SMP1240
The original smart pad design can be used for virtually any radius from 1-1/2” and above. This design has been successfully used in fabricating shops worldwide.
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SMP620N
The original smart pad design for smaller radius forming. This pad is ideal for radii ranging from 1”-2”.
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SMP1240ND
The new design smart pad system is the next generation of the smart pad system. With an interlocking wear pad, this tooling system can be used to form virtually any large radius.
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SMP1240HD
The new design smart pad system for heavy duty applications. Pads can form as thick as ½” Mild Steel.
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SMP1240SR
The new design smart pad system for thick plate material. Pads can be used for up to 3/8” stainless steel.
Learn MoreListen to what our clients are saying about the SMART PAD SYSTEM™
"Custom Conveyor Corporation designs and builds material handling systems for the Municipal Waste Water market. This type of conveyor uses a U-Trough to house the screw or auger. The old process to make these troughs is to use the multiple 5° breaks to create the 180° bend in stainless steel. This method has several major issues:
- Each time the stainless steel comes in contact with the punch and the die, it imbeds mild steel into the sheet.
- Stainless steel reacts differently sheet to sheet and within a sheet to produce a distorted trough. The trough has to be manipulated to return to the desired shape.
- The process is operator dependent for quality and productivity.
We contacted Polyurethane Products Corp. for a solution to our manufacturing process. We described our needs and objectives and they had a solution. We provided test material and they developed the dies and radius punch. We traveled to Polyurethane Products for a demonstration of the process. In five minutes, we knew we had the answer to a production bottleneck.
The new process uses a variety of steel radial punches pressing into a polyurethane bottom die called the SMART PAD SYSTEM. The small size troughs now require only three strokes to accomplish what took 37 strokes before. The additional advantage is that our product now has a smooth rolled appearance, rather than the chatter marks of multiple breaks. This is a great help, as we bend stainless steel up to ¼” thick. Our productivity has us making the troughs in one-quarter of the time and our fit up is one hour less per trough because the troughs are perfect.
Using steel radius punches by Press Brake Tooling Corp. and the unique SMART PAD SYSTEM by Polyurethane Products Corp., we were able to have a single-source solution for our radius products and greatly improved our productivity."
- Custom Conveyor Corporation
Watch the Process
Watch as the SmartPad tooling system is used to create a 4” radius 180 degree bend in 3 hits. Our customer was taking over 37 hits to create his 180 degree bends, without receiving consistent radii, and having multiple distorted bend lines throughout the piece. With the smart pad we were able to offer our customer smooth, mar-free bends with the ability to produce the parts in 1/16 of the time.
Have a Question?
You have questions, we have answers. Contact us today. Our skilled customer service specialists can help you make the right choice in polyurethane applications.