Imagine... forming all the parts in the above photo with the same bottom die...without any marks...this is possible only with SMART-PAD SMP-1240.

This photo illustrates the versatility of this unique RADIUS BENDING SYSTEM. We are using 5 different punches from 3/4"R to 8"R to bend 10Ga. Polished Aluminum into 5 different radii, using the same bottom die...SMP-1240.

Mirror finished stainless steel slotted muffler guards formed without any marking		Pre-painted perforated lighting cover radius formed in one hit. Similar to die show below.		This stainless steel tubing is formed into a 2" (300 mm) R without any distortion
Mirror finish staineless steel trailer front corner. 5.0" Rad (125mm) x 90 degrees formed in 2 hits without blend lines. Eliminated and finishing lines from rolling.		With planers upto 30' in length we can machine steel punches of any custom shape. Custom tooling is developed on this 400 ton press brake		Acclaimed as the "most versatile Radius bending tooling system in the world", SMP-1240 can bend any radius...from 3/4"(18mm) to 24"(600mm) Any gauge...up to 1/4"(6mm) S.S.;
180 degree U-bends of different radii are formed with the same Urethane bottom die, in 3 hits, without any blend lines		This embossed part is formed to a 180 degree 50 mm radius without flattening the embossing		These stainless steel column covers are formed into 180 degrees in 3 hits with out any marks
Pre-Painted Column covers, 1/4" (6mm) thick aluminum, 14Ft (4.2) long, bump-formed to 48" dia. with no bump lines or surface marks		Slotted Stainless steel Muffler guard formed without any kinks or distortions to a perfect radius to the very edge of the sheet, without any surface marks		This 90 degree bend across a large size cut-out is formed in 10GA.(3mm) thick M.S in one hit.

CUSTOM BUILT SMART PAD SYSTEM with gauges & MACHINED STEEL PUNCH TO form 180 degree bend in 3 hits., to form a polished, perforated Stainless steel muffler guard.

CUSTOM TOOLING in URETHANE & STEEL PUNCHES IS OUR SPECIALTY.

With our unique facility, we can design & make custom steel punches up to 30Ft. in length, and try them on a 400 ton press brake to make sure that the punches perform with the right spring-back.

A versatile tooling system that is a result of our 3 decades experience in the ELASTOMER TOOLING technology area.

The pad is designed to exert infinitely variable (adjustable) forming pressures. This is achieved by molding a series of holes symmetrically for the full length of the pad. These holes are sized and located to minimize stress in the pad.

With all of the 9 holes left open, the pad exerts the least amount of forming pressure. This will enable the forming of the largest radiused shape, that the pad is designed to form.

By adjusting the forming pressures by inserts, any radius in between the maximum and the minimum recommended radii can be formed.

By inserting the round rods of the same hardness as the main pad, symmetrically in pairs, in the outer holes, the active deflectable volume is reduced. This will enable tighter bends on smaller size punches.

The holes can be filled with tubes, that will exert lesser pressures than solid rod inserts. These inserts can be of softer or harder grades or Rods or tubes, thus providing an infinite variety of pressures.

This process of filling holes can continue inwards, to increase forming pressures. By leaving only one hole in the top row open, a 90º radius bend of 1" can be formed, and by leaving all holes open, a 4" radius 90º bend can be made.

Virtually any radius punch can be used to form into this pad, as long as the total width of punch penetration does not exceed 8" and the depth of penetration does not exceed 4".

The SMP-1240 Pad is designed to fit in a standard SHIP & CAR steel C-channel ( 13" x 50 Lbs/Ft). The 2 deflector bars below the Pad are made of hard Urethane (Part No. DB-225 are required for the proper functioning of this system)

Smart-Pad system is the revolutionary radius bending system using which we have designed & built hundreds of tools, for a variety of applications in polished, perforated, pre-painted metals.

SMP 1240
SMP 620

This photo shows 5 different radii ranging from 3/4"R to 8"R, formed in 10 Ga. aluminum, using the same bottom die: SMP-1240... Simply Smart...
There is no other tooling system in the world, that is as versatile as the SMART-PAD system .

Designed to bend any radius from 1" to 4", up to 90º, or Bump form any radius. Pads are available in :
BLUE-35% deflection(70A);
GREEN-30% diflection (80A)
RED-25% deflection (90A);
AMBER-15% deflection(95A)

Part Numbers:

• For American Press Brakes: use part No. SMP-1240
• For Amada & European Press Brakes: use part No. SMP-1240E
• For TRUMPF Press Brakes: use part No. SMP-1240T

Limitations:

• Minimum radius = 1",
• Minimum Punch Width = 2";
• Maximum Punch Width = 8";
• Maximum Gauge = 10 Ga M.S.
• Maximum depth of Punch Penetration = 3"

Tonnage:

Punch Dia.	Depth of Deflection	Tons/Ft. DT25
2"	1.5"	7
3"	2.25"	8
4"	3"	9
5"	3.75"	10
6"	4"	14

Note: Tonnage indicated is for deflecting the pad only, without sheet metal.

SMP 620

Designed to bend any radius from 1/2" to 2", up to 90º in one hit, or Bump form any radius.

SMP-620 is designed to fit in a standard SHIP & CAR Steel C-channel (7" x 22.7 Lbs/ft) The deflector bar below the Pad is a molded Urethane Pad (Part No. DP-615), that is required for the proper functioning of this system

Limitations:

• Minimum punch radius = 1/2":
• Minimum Punch Width = 1-1/2";
• Maximum width of Punch Penetration = 3";
• Maximum depth of penetration = 1-1/4".
• Bending Capacity: maximum Gauge: 10 Ga M.S. Minimum distance to start of radius bend = 1".